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Overmolding of stationary production lines for high volume production and mass production capabilities.
With nearly 20 years experience in the cable industry, CTW is a market-leader in the development and manufacture of cable technology, with state-of-the-art modern facilities in China.CTW provides complete manufacturing solutions from design and build, to packaging and logistics.
CTW supports customer R&D with our own dedicated team of development engineers: this capability truly sets us apart from our competition. Our engineers have access to their own laboratory equipped with much of the technology found in the factory including overmolding machines. Within this environment, prototypes and pilot builds and can be tested, SOPs written and fixtures prepared ahead of full-scale production.
FPC cables come in different types to accommodate specific application needs. These include single-layer FPC cables, double-layer FPC cables, and multi-layer FPC cables. Single-layer FPC cables consist of a single conductive layer, while double-layer and multi-layer FPC cables feature additional conductive layers separated by insulating layers. The choice of FPC cable type depends on factors such as signal requirements, space limitations, and design complexity.
FPC cables serve multiple functions in electronic devices. They enable the transmission of electrical signals, power, and data between different components within a system. FPC cables can be used to connect various elements, including PCBs, displays, sensors, and input/output devices. Their flexibility and compact design make them particularly suitable for applications that require repeated bending or movement, such as in portable consumer electronics and automotive systems.
FPC cables are made of thin and flexible polymer films with conductive traces etched or printed onto them. These cables possess characteristics such as flexibility, lightweight design, and the ability to conform to complex shapes. They can be single-sided or double-sided, with varying thicknesses, widths, and lengths to meet specific application requirements.
FPC cables provide several advantages over traditional rigid PCB (Printed Circuit Board) interconnects. They offer flexibility and adaptability, allowing them to be bent, folded, or twisted without compromising their electrical performance. This flexibility simplifies the assembly process and enables efficient packaging in small form factor devices. FPC cables also reduce the need for bulky connectors and soldered connections, leading to lower assembly costs and improved reliability.
Yes, FPC cables can be soldered to circuit boards. They are typically designed with solder pads or gold-plated contacts that can be soldered directly to the corresponding pads on the PCB. Soldering provides a reliable electrical connection between the FPC cable and the circuit board.
Proper alignment between the FPC cable and its corresponding connector or socket is crucial for a secure and reliable connection. Many FPC connectors feature guide marks or keying features to ensure correct alignment. It is important to align the cable and connector carefully before applying pressure to mate them.
While FPC cables are flexible, they have a recommended minimum bend radius that should be followed to prevent damage to the conductors or insulation layers. Bending the cable at sharp angles or exceeding the specified bend radius can result in performance degradation or even breakage of the conductors. It is important to handle and route FPC cables with care.
FPC cables can be used in high-frequency applications, but their performance at higher frequencies can be influenced by factors such as cable length, signal integrity, and impedance matching. It is important to choose FPC cables with appropriate specifications for high-frequency applications and consider any signal loss or degradation that may occur.